Specifications

VCH Series — Belt Drive, Tip Speed up to 35 m/s

Model	Scale	Total Chamber (L)	Effective Volume (L)	Power (kW)
VCH-2	Lab	3	≤1.5	0.75
VCH-5	Lab	11.4	≤4.8	5.5
VCH-30	Pilot	70	≤30	7.5
VCH-50	Pilot	113	≤50	15
VCH-100	Production	182	≤100	11
VCH-200	Production	437	≤200	30
VCH-500	Production	1179	≤500	55
VCH-1000	Production	2164	≤1000	110
VCH-2000	Production	3417	≤2000	132

VC Series — Hard Gear Reducer (Flange-Mounted), Tip Speed up to 25 m/s

Model	Scale	Total Chamber (L)	Effective Volume (L)	Power (kW)
VC-500	Production	1179	≤500	55
VC-1000	Production	2121	≤1000	55
VC-1500	Production	3417	≤1500	75
VC-2000	Production	4533	≤2000	90

VCD Series — Frame-Free Compact Configuration, Tip Speed up to 25 m/s

Model	Scale	Total Chamber (L)	Effective Volume (L)	Power (kW)
VCD-200	Production	417	≤200	15
VCD-500	Production	1179	≤500	45
VCD-1000	Production	2121	≤1000	45
VCD-1500	Production	3417	≤1500	75
VCD-2000	Production	4533	≤2000	90
VCD-3750	Production	7427	≤3750	90

Operating Principle

A bladed central shaft rotates at tip speeds up to 35 m/s inside the sealed vertical conical chamber. The shaft and conical vessel wall work together to drive material upward from the bottom — on reaching the top of the chamber, material falls back under gravity and re-enters the circulation. Impact, friction, and shear act on all particle surfaces with each pass.

Product discharges through a proprietary pneumatic dome valve — sealed, zero powder leakage, no vessel disassembly required. A cooling water jacket maintains precise process temperature throughout the batch. Tip speed is adjustable via inverter across the full operating range.

Processing Modes

1. High-Shear Mixing — host and additive powders are homogenized through continuous circulatory flow driven by the high-speed bladed shaft. No solvent, no thermal treatment required. Uniform distribution confirmed within 10 mins processing time.
2. Surface Coating — a dense, uniform coating layer is built up on host particles through high-shear contact with guest coating material inside the sealed chamber. Coverage is more continuous and complete versus conventional impact-force or shear-force methods. Optional spray nozzle enables in-chamber liquid-phase treatment.
3. Spheroidization — irregular host particles are rounded through repeated mechanical impact and abrasion inside the sealed chamber. No binder required. Particle morphology change confirmed by SEM.

Key Features

• Proprietary pneumatic dome valve standard—zero powder leakage, clean discharge without vessel disassembly
• Cooling water jacket for precise process temperature control throughout the batch
• WC-coated contact surfaces — metal contamination isolated from product
• Single-vessel operation — mixing, coating, and spheroidization without material transfer between units
• Optional spray nozzle for in-chamber liquid-phase surface treatment; solvent recovery system available
• Tip speed adjustable via inverter — scalable process parameters from lab to production

Experiment Results

Graphite Spheroidization

Irregular natural graphite powder is processed into spheroidal particles in a single batch. No binder required. Potato-shaped morphology confirmed by SEM.

Surface Coating Comparison

VCH high-shear mixing produces a more complete and continuous coating layer than conventional impact-force or shear-force methods. Denser surface coverage confirmed by SEM cross-section.

Carbon Toner Processing

Carbon toner powder is processed for pre-mixing, morphology modification, and surface coating before extrusion. All three steps completed in a single vessel. Particle shape and coating confirmed by SEM.

Powder Mixing Uniformity

A two-component powder blend reaches uniform distribution within 10 min. No agglomeration observed after processing.

Applications

Enquiry

Tell us your material, target particle size, and throughput. We will advise on
model selection and run a trial on your own powder before you commit to equipment.

Yibin Andy Wei — Application Engineer
Email: [email protected]
LinkedIn: Yibin Andy Wei
WhatsApp: +1 380 900 2442